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Robotic welding

 

Technical data of the robot:

  • 6 axes welding robot Yaskawa MA 2010 controlled with DX2000 controller.
  • 7.axes - linear working span, lenght 15,6 m, active working span is 12 meters
  • Active space for welding: w1450 x l13200 x h1500 mm on both sides of the linear working span
  • A possible additional assembly of a positioner - 1x servopack for engines 1,2 kW, 2 servopacks for engines above 1,2 kW. Total weight of the weldment max. 10 tons. (with 1 meter diameter)
  • The working place is adjustable according to the production requirements.
  • Switchboard of the robot is equiped by necessary servopacks.
  • A possible manipulation of the weldment by two 5 tons overhead cranes.

Welding system

  • Fronius Transplus Synergic 5000 + remote controller RCU5000 with a detailed parameters set-up.
  • MIG/MAG 3-500A puls welding technology, fixed by ESAB marathonpack. Diameter of the welding wire 1mm.
  • Ampacity 360 A at 100%, 500 A at 40%

 Sensors

  • Comarc s multiplayer – tracking of welds by the welding wire.
  • Laser calibration of the wire position after the cutting of the welding wire.
  • Detection of the weldment position by the nozzle.
  • System Robotiq – kinetiq teaching – accelerated programming for small series production.

 

Simulating software MotoSim EG-VRC
3D CAD supported formats:
IGES, STEP, Inventor, ProE/Creo, Solidworks, Catia V5, SAT, Parasolid, HSF, HMF, STL, 3DS, RWX, DXF a PLY.